Zaku Iya Daskare Busasshiyar Zuma

Mataki na 1 - Pre-treatment & Solids/Baseline Water (Kwarewa)

Tace & Karin bayani: Cire barbashi/tarkace yayin da ake kiyaye bayanan halittar zuma cikakke.

Mai ɗaukar hoto na zaɓi ko dilution: Don batches masu ɗanɗano sosai, ƙaramin kaso mai ɗaukar kaya (misali, maltodextrin) ko dilution mai sarrafawa na iya haɓaka yawan canja wuri da porosity.

Shigar tushen tushe: Yi rikodin daskararru da danshi tare da na'urar tantancewa mai ƙima (danshin zuma na kasuwanci na yau da kullun yana faɗuwa kusan kashi na manyan matasa). Waɗannan dabi'u suna ciyar da ƙira mai lanƙwasa shirin-ramp da vacuum hari-don tabbatar da maimaitawa da ganowa a cikin gudu.

Kayan aiki da aka ba da shawarar: LFD injin injin injin daskarewa don haɓakar DoE/hanyar haɓaka, gwaje-gwajen sarrafa danko, da cikakkun bayanai.

Mataki na 2 - Shirye-shirye & Kulawa na Gaskiya (Kwarewa)

 Muna gudanar da tsari mai matakai uku, shirin shigar da bayanai: Daskarewa → Bushewa na Farko (sublimation) → bushewa ta biyu (desorption).

 Daskarewa: Kasa zuwa ≈ -35 zuwa -40 °C don hana matrix da daidaita tsari.

 bushewa na farko: ~ 10⁻³ injin injin tare da ramp mai sarrafa shelf-zazzabi don cire ruwa / maras kyau yayin kiyaye yanayin samfurin ƙasa da matsanancin zafin jiki (Tc) don hana rushewa ko tsayawa.

 bushewa na biyu: Dumama mataki-mataki don cire ruwa mai ɗaure, niyya ≤ 2% – 4% danshi na ƙarshe dangane da tsarin da aka yi niyya (kyakkyawan shards, granules, ko foda) da marufi.

 Ma'auni & samarwa:

• PFD matukin jirgi ya daskare busassun - haɓakawa tare da matrices danko da haɓaka mai ɗaukar kaya

•Samar da BTFD/BSFD na daskare busassun - CIP/SIP, aiki da kai, babban kayan aiki don tsarin abinci & abinci mai gina jiki

• BBFT aseptic stoppering daskare bushes - don yanayin aseptic irin na biopharma ko SKUs na musamman

•RFD/HFD/SFD/DFD bushewar gida - don ilimi, demos, da ƙirƙirar abun ciki

 Mataki na 3 - Fitarwa & Tabbatar da Inganci (Izini)

 Dumi-dumin cikin-ɗaki: Sannu a hankali don guje wa gurɓata ruwa da ɗaukar danshi.

 Ƙarshen inganci:

 Danshi na ƙarshe: yawanci 2% -4% (dogaran tsari)

 Rehydration: saurin narkewa ko saurin sake ruwa tare da tsaftataccen bakin baki

 Flavor & ƙanshi: halayen bayanin kula na zuma, ƙananan tasirin zafi

 Zaɓuɓɓukan rubutu: ƙwanƙwasa shards, granules, ko foda masu gudana don haɗawa/shafi

 Ƙananan iyaka: an gwada su zuwa ma'auni na ciki tare da riƙewa da rajistan ayyukan kwanciyar hankali

 Marufi & ajiya: Nitrogen flushing da/ko desiccant tare da fakitin shinge; adana a yanayi a cikin busasshiyar wuri mai kariyar haske don dorewar kintsattse da hana caking.

Amfanin busasshiyar zuma mai daskare (Trustworthiness)

 Kiyaye ƙananan zafin jiki: Sublimation yana rage girman lalatawar zafi kuma yana taimakawa adana mahaɗan ƙamshi mara ƙarfi.

 Tsare-tsare masu tsayayye: Ragowar danshi yana goyan bayan kwanciyar hankali na yanayi, dacewa da allurai, da tsaftataccen nau'in tambarin.

 Rehydration/rushewa: Tsari mai ƙyalƙyali yana ba da damar gyare-gyare cikin sauri a cikin abubuwan sha ko saurin tarwatsewa a cikin busassun gauraya.

 Sarrafa & kayan aiki: Canza zuma mai ɗanɗano mai ɗanɗano zuwa tsari mai ƙima ko foda yana inganta sarrafawa, daidaiton allurai, da sufuri.

Ra'ayin kasuwa: tarin kayan aiki + ƙarfin kuzari

 Abubuwan da aka busassun daskare suna yin ƙima a cikin abinci, abinci mai gina jiki, da aikace-aikace na musamman. Dukansu sun bambanta tare da cikakken kayan aiki -LFD (lab) → PFD (matukin jirgi) → BTFD/BSFD (samarwa) / BBFT (aseptic), da RFD/HFD/SFD/DFD (gida) - da Maganin Resilience Energy:

 Daskare-DryerMaganin Ajiye Makamashi: Ta hanyar haɗa hasken rana PV + ajiyar baturi + EMS (tsarin sarrafa makamashi), BOTH yana ba da damar haɗakar da wutar lantarki da yawa don aiki marar katsewa a ƙarƙashin grid volatility yayin inganta kWh / kg cire ruwa da kuma jimlar farashin mallaka.

 Mun gode da karanta sabon sabuntawa. Idan kuna buƙatar ƙarin bayani ko kuna da wasu tambayoyi, da fatan za ku yi jinkirin yin hakantuntube mu. Ƙungiyarmu tana nan don ba da tallafi da taimako.

 

RFD/HFD/SFD/DFD:https://www.bothsh.com/both-sfd-series-1kg-100kg-lyophilizer-vacuum-automatic-fruitvegetablesliquidhherbpet-food-freeze-dryer-machine-product/

PFD matukin jirgi ya daskare busassun:https://www.bothsh.com/pilot-scale-vacuum-freeze-dryerproduct-description-product/

Samar da BTFD/BSFD na daskare busassun:https://www.bothsh.com/in-situ-vacuum-freeze-dryer-product/

tuntube mu:https://www.bothsh.com/contact-us/

Maganin Ajiye Makamashi:https://www.bothsh.com/freeze-dryer-energy-storage-solution-product/